Are you looking for innovative ways to take your production to the next level? Look no further! Hybrid manufacturing is the answer you’ve been searching for. This game-changing technology combines the best of both worlds – additive manufacturing (AM) and subtractive manufacturing (SM) methods – to offer you unparalleled results. In this blog post, we’ll dive into the world of hybrid manufacturing and show you how it can benefit your business. Let’s get started!

Hybrid manufacturing: What is it and how does it work?

Hybrid manufacturing is an exciting approach that combines AM and SM technologies, giving you the ability to create complex, high-quality parts in a single process. With this technology, you can build parts layer by layer (using 3D printing) while also refining them with traditional machining techniques like milling and grinding ^[1]. The result? Customized, durable, and precise parts that meet your specific needs ^[2].

Hybrid Engineered part. (source: 3D Systems)

Here are a few common types of hybrid manufacturing ^[3]:

Powder bed fusion (PBF) with in-situ machining: In this method, a laser or electron beam melts metal powder to create a part, while a milling tool shapes and finishes the surface. Akhani 3D’s EOS M290 is an industrial DMLS metal 3D printing machine that we use in conjunction with CNC milling to manufacture hybrid parts,
Directed energy deposition (DED) with subtractive machining: In this approach, metal powder or wire is melted and deposited onto a surface, while a milling tool shapes and refines the part.
Reverse-engineering parts: Moulds, jigs, fixtures and dies can be reverse engineered using 3D scanning in the absence of original CAD designs. Once these parts have been digitised, they can be used in hybrid manufacturing workflows.

Why should you choose hybrid manufacturing? 🚀

Unmatched versatility: Hybrid manufacturing allows you to create parts with intricate geometries that would be impossible using traditional methods alone ^[1]. You can design and produce parts tailored to your specific requirements, giving you a competitive edge in the market.
Improved efficiency: Combining AM and SM technologies in a single process can significantly reduce production time, allowing you to bring your products to market faster ^[2]. Plus, hybrid manufacturing systems often have smaller footprints, saving valuable floor space in your facility.
Enhanced quality: By using both additive and subtractive processes, hybrid manufacturing can achieve superior surface finishes and part accuracy ^[1]. This means you’ll get parts that not only look great but also perform exceptionally well.
Cost-effective production: With hybrid manufacturing, you can produce complex parts at a competitive price, thanks to reduced material waste and streamlined production processes ^[2]. This means more savings for you in the long run.
Environmentally friendly: Embracing hybrid manufacturing can be a great step towards a more sustainable production process. By reducing material waste and minimizing energy consumption, you’re not only saving money but also contributing to a greener future ^[2]. Go ahead, make your business more eco-friendly with hybrid manufacturing!
Perfect for small-batch production: If you need to produce small batches of parts or prototypes, hybrid manufacturing is an excellent choice. It enables you to create intricate, custom designs without the need for expensive moulds, making it a cost-effective solution for low-volume production runs ^[1]. Say goodbye to high upfront costs and hello to increased flexibility!
Seamless integration with existing workflows: Worried about how hybrid manufacturing will fit into your current production process? Fear not! Hybrid manufacturing systems can easily be integrated into your existing workflows, allowing you to reap the benefits of both additive and subtractive technologies without disrupting your operations ^[3]. Plus, with modern software solutions, managing your hybrid manufacturing processes is achievable.
Boosting innovation and competitiveness: In today’s fast-paced world, staying ahead of the competition is crucial. Hybrid manufacturing encourages creativity and innovation by allowing you to explore new design possibilities and materials. By pushing the boundaries of traditional manufacturing, you’ll be able to develop groundbreaking products that set you apart from your competitors ^[2]. Get ready to lead the pack with hybrid manufacturing!

To sum it up, hybrid manufacturing is a game-changing technology that can revolutionize your production processes. By combining the best of additive and subtractive manufacturing, you’ll be able to create versatile, high-quality parts that meet your unique needs – all while saving time, money, and the environment. So, why wait? Embrace the future of manufacturing with hybrid technology and watch your business soar to new heights!

Remember, if you have any questions or need help exploring the world of hybrid manufacturing, don’t hesitate to reach out to us. We’re here to support you every step of the way and ensure you make the most of this incredible technology.

Ready to embrace the future of manufacturing? Hybrid manufacturing is here to help you get and stay ahead of the game and meet your customers’ ever-evolving needs. Don’t wait any longer – start exploring the benefits of this innovative technology today!

[1] Spatial Corp – Hybrid Manufacturing: https://blog.spatial.com/hybrid-manufacturing

[2] SciELO – Hybrid manufacturing based on AMT: http://www.scielo.org.za/scielo.php?script=sci_arttext&pid=S2224-78902012000200011

[3] Firetrace – Understanding Hybrid Manufacturing: https://www.firetrace.com/fire-protection-blog/hybrid-manufacturing